80KW200KW Induction quenching machine capable of heating steel bar shafts gears and axes ensuring heat treatment results

Product Description:

The Induction Hardening Machine is a state-of-the-art piece of equipment designed to provide superior surface hardening for various steel components. This advanced machine is ideal for applications involving steel bars, shafts, gears, and axes, ensuring enhanced durability and wear resistance through precise induction heating and quenching processes. With a frequency range spanning from 10 KHz to 400 KHz, it offers exceptional flexibility to accommodate different material thicknesses and hardening depths, making it a versatile solution for diverse industrial needs.

One of the standout features of this Induction Hardening Machine is its robust water cooling system. Efficient cooling is critical in maintaining the performance and longevity of the equipment, and this machine utilizes a sophisticated water cooling mechanism that ensures stable operation even under continuous heavy-duty use. Additionally, the machine supports both water and oil quenching methods, allowing users to select the optimal cooling medium based on the specific metallurgical requirements of their workpieces. This adaptability makes it suitable for a wide range of heat treatment applications.

The design of the machine emphasizes precision and automation. As a segmented quenching machine, it offers segmented control over the quenching process, enabling targeted hardening and minimizing thermal distortion in the treated components. This segmentation capability allows for highly controlled heat treatment, resulting in consistent hardness profiles and improved mechanical properties of the finished parts.

Furthermore, the machine is classified as a 2.2M hardening equipment, denoting its capacity and scale suitable for medium to large-sized components. This makes it an ideal choice for manufacturing environments that demand reliable, high-capacity hardening systems capable of handling substantial workloads without compromising quality or efficiency.

Incorporating modern automation technologies, this Induction Hardening Machine also functions as an Automatic Induction Sealing Machine, streamlining the hardening process with minimal manual intervention. Automation enhances operational efficiency, reduces human error, and ensures repeatability, which is essential for mass production scenarios. The system’s user-friendly interface and programmable controls allow operators to easily adjust parameters to meet specific hardening requirements.

Aesthetic customization is not overlooked, with the machine available in white or blue colors as per customer requests. This option allows businesses to align the machine’s appearance with their brand identity or facility design, adding a personalized touch to the equipment.

In summary, the Induction Hardening Machine is a highly efficient, versatile, and reliable solution for heat treatment of steel bars, shafts, gears, and axes. Its wide frequency range, advanced water cooling system, and dual quenching methods provide unmatched process control and adaptability. The segmented quenching capability ensures precise and consistent hardening, while its classification as 2.2M hardening equipment reflects its robust capacity. Enhanced by automation features akin to an Automatic Induction Sealing Machine, this equipment is engineered to meet the highest standards of industrial hardening applications, delivering performance, quality, and operational excellence.

Features:

• Product Name: Induction Hardening Machine
• Model: ORD-1500MM
• Work Piece Length: 1500mm
• Heating Principle: Non-Contact Heating
• Heating Materials: Steel Bars, Shafts, Gears, Axes
• Cooling Method: Water or Oil Quenching
• Suitable for producing Induction Hardened Rods
• Designed as a horizontal quenching machine for efficient heat treatment

Technical Parameters:

Applications:

The Horizontal Quenching Machine model ORD-1500mm, originating from China, is an advanced Induction Hardening Machine designed to deliver exceptional performance in various industrial applications. Certified by CE, SGS, ROHS, ISO, and EU standards, this machine ensures high-quality and reliable operation for users worldwide. With a supply ability of 10,000 units per month and a minimum order quantity of just one, it caters to both small-scale workshops and large manufacturing enterprises. The machine is packaged securely in export wooden boxes to guarantee safe delivery within 1 to 15 days, with payment terms based on T/T and prices available upon negotiation.

This Induction Hardening Machine is ideal for hardening steel bars, shafts, gears, and axes using a non-contact heating principle, which ensures uniform heating without direct physical contact. Equipped with a robust water cooling system, and options for water or oil quenching, the machine maintains optimal temperature control, preventing overheating and ensuring high precision in hardening processes. The flexible cooling methods and the choice of white or blue colors as per customer requests make it suitable for diverse operational environments.

The Horizontal Quenching Machine ORD-1500mm is extensively used in industries such as automotive manufacturing, heavy machinery production, aerospace, and metalworking. It is especially effective in scenarios requiring the enhancement of surface hardness, wear resistance, and fatigue strength of metal components. The machine’s automatic induction sealing capabilities improve efficiency and consistency by automating the sealing process during hardening, reducing manual labor and increasing throughput.

In addition to traditional applications, this machine is perfect for occasions where precise and rapid hardening of steel components is crucial. Its automatic induction sealing function makes it suitable for integration into assembly lines where high-speed processing and quality assurance are demanded. The machine’s versatility and reliable performance make it a valuable asset in workshops focusing on custom gear production, shaft manufacturing, and steel bar treatment.

Overall, the Horizontal Quenching Machine ORD-1500mm stands out as a cutting-edge Induction Hardening Machine that combines innovative technology with practical design. Its adaptability to different cooling methods, compliance with international certifications, and user-friendly features make it an indispensable tool for industries seeking to improve the durability and performance of their metal parts through efficient and automated induction hardening and sealing processes.

Customization:

Our Horizontal Quenching Machine, model ORD-1500mm, is a state-of-the-art Automatic scanning quenching machine designed for high efficiency and precision. Originating from CHINA, this 1.5M Hardening machine tool is certified with CE, SGS, ROHS, ISO, and EU standards, ensuring top quality and reliability.

This Automatic Induction Sealing Machine operates within a frequency range of 10 KHz to 400 KHz, utilizing a non-contact heating principle ideal for heating steel bars, shafts, gears, and axes. The machine is available in customizable colors, including white and blue, according to your request.

We offer a minimum order quantity of just 1 unit with pricing available upon negotiation. Each unit is carefully packaged in export wooden boxes to ensure safe delivery. Our supply ability is 10,000 units per month, with a delivery time ranging from 1 to 15 days.

Payment terms are flexible and primarily handled via T/T. Choose our Horizontal Quenching Machine for a high-efficiency, reliable solution tailored to your induction hardening needs.