Factory Supply Induction Hardening and Heat Treatment Machine for Various Knives
Product Description
Induction heating is a rapidly growing sector due to its energy efficiency, reliability, reproducibility, and speed. This technology offers nearly unlimited applications including heating, joining, brazing, hardening, and melting of parts. A critical component is the inductor, whose precise design determines heating accuracy. Our factory's expert technicians, with over 25 years of experience, develop inductors with meticulous dimensional accuracy tailored to workpiece geometry.
Precision is paramount in induction heating, especially when applying significant energy or heat to workpieces in minimal time. Temperature accuracy is often process-critical, requiring the perfect combination of inductor geometry, frequency, power, and magnetic field characteristics. This method ensures rapid production, minimal workpiece distortion, and economical energy consumption.
Key Features
High Efficiency & Energy Saving - Achieves up to 90% energy conversion rate by directly heating conductive materials through electromagnetic induction.
Fast Heating Speed - Reaches temperatures up to 1000°C in seconds for precise thermal processing.
Precise Temperature Control - ±1°C accuracy with advanced PID technology for consistent results.
Non-Contact Heating - Eliminates contamination, oxidation, and material deformation.
Versatile Applications - Compatible with ferrous/non-ferrous metals and various industrial processes.
Compact & Portable Design - Lightweight with adjustable power output (5kW-50kW range).
Safety Features - Includes overcurrent protection, automatic shutoff, and thermal sensors.
Environmentally Friendly - No open flames or harmful emissions, compliant with international standards.
Customizable Solutions - Tailored configurations for specific industry requirements.
Technical Specifications
| Type |
HF-80KW |
| Work Power |
3*380v/415v/440v/480v 50-60hz |
| Operating Voltage Range |
340-430V AC |
| Output Power |
80KW |
| Input Current |
120A |
| Fluctuating Frequency |
30-80khz |
| Cooling Water Flow Rate |
0.1-0.3Mpa 30L/Min |
| Water Temperature Protection Point |
40°C |
| Duty Cycle |
100% (40°C room temperature) |
| Weight |
Main parts: 98Kg, Transformer: 90kg |
| Size |
Main Parts: 690*400*650MM, Transformer: 530*300*475MM |
Applications
Automotive, aerospace, jewelry manufacturing, renewable energy, railroad industry, power industry, and more.
Customer Feedback
Packaging
Service Support
Pre-sale Service:
1. Recommend suitable machines based on customer requirements
2. Inquiry and consulting support
3. Sample testing support
4. Factory viewing arrangements
In-sale Service:
1. Manufacture according to technical standards
2. Conduct equipment test runs
3. Strict quality checks before delivery
4. Timely delivery
After-sale Service:
1. 18-month warranty from delivery date (12 months from receipt)
2. Free replacement for non-artificial faults
3. On-site maintenance for major issues post-warranty
4. Lifetime cost-price spare parts