DSP-400KW Full Digital Induction Heating Machine for Gear, Shaft, Bushes, Rolling Quenching, Hardening
Features:
1. This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer. Infieneon IGBT type.
2. Using advanced digital control technology and digital phase-locked loop tracking technology and computer control technology, the system structure is safe and reliable, stable performance and simple operation.
3. Imported integrated circuit and power module are used to realize automatic frequency tracking. It has the characteristics of small size, light weight, high efficiency, energy saving, simple installation, high reliability and not easy to damage.
4. The heating speed is fast and the heating efficiency is high. It can control the heating temperature and time conveniently, and it is easy to ensure the heating quality and the running water operation.
5. Visual digital display of voltage, current, frequency, power, heating time, and heating temperature,etc.
6. Can Predictable power, that is the power can be set before heating is turned on, with high accuracy. This function is not available for other similar products in the market.
7. Friendly man-machine interface:
Human-computer interaction can choose a variety of ways, such as LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose at will according to their needs; from the function realization and operation settings, it covers the traditional mechanical button panel, making the operation and maintenance easier, more intuitive and more convenient;
8. Hardware isolation interface:It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.
9. Remote communication interface:
10. The device is equipped with a striking red emergency stop button, which can be pressed quickly when an emergency occurs.Stop the equipment immediately to achieve protection measures.
11. Reasonable layout of the internal components of the equipment, the main control circuit board is centralized on the weak side to avoid the interference of the strong current to the control circuit and improve the control accuracy.
12. Induction Heating Machine have remote control function and adopt digital circuit control, power regulation can be adjusted from 0% to 100% resolution.
Parameters:
| Model |
DSP-400KW (Three phase) |
| work power |
360-480V*3phase 50HZ-60HZ |
| input current |
600A |
| Fluctuating output power |
400KW |
| Working Diamater |
Gear:1-1000mm, Shaft:1-500MM |
| fluctuating frequency |
10-40KHZ |
| the flow rate of cooling water |
0.15-0.3Mpa |
| water temperature protection point |
40C |
| Product size |
main :800x600x1800 mm |
| transformer :800x600x700 mm |
| Net weight |
main : 260 KGS |
| transformer 165KGS |
Application:
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear(orchard shear).
2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin,
chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam,
chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
Advantage:
1. CE certificated, more than 22 years experiences, high quality control and good performances.
2. Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type
3.Series Resonance IGBT type machine, will not interference other equipment working, No need special input transformer to working this machine. Will not pollute electricity Net.
4.Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.
5.Water Pressure and water Temperature Meter in the machine.
6.Adjustable Transformer, more options for you to connect different induction coils. Will be large using for different workpiece.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
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