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Product Details:
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| Product Name: | Induction Hot Forging Equipment | Machine Power: | 160kw |
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| Working Frequency: | 1-20KHZ | Cooling System: | Water Cooling System Or Chiller |
| Applications: | Forging ,Heating , Annealing, Tempering , Melting Hardening Heating | Voltage: | 340V-480V 3phase |
| Industy Test Reprot: | Provided | Test Video: | Provided |
| Certifications: | CE, ROHS , SGS And So On | ||
| Highlight: | Medium Frequency Induction Forging equipment,Induction Forging equipment of heating,160KW Induction Heating Machine |
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Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. For modern manufacturing processes, induction heating offers an attractive combination of speed, consistency, control and energy efficiency.
The basic principles of induction heating have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts.
More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction power supplies.
How induction heating works?
When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday’s Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.
In a basic induction heating setup, a power supply sends an AC current through an inductor (often a copper coil), and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.
Induction heating for diathermy (hot forging) has the characteristics of high efficiency, fast good controllability, automation, safe
operation, easy to realize the factory production line operation and so on. Because the application of diathermy generally
requires the equipment to operate continuouslyunder the condition of high power output, thecomprehensive efficiency, reliability, service life
and maintenance cost of the equipment are very important. Induction heating generator is a highly efficient and energy-saving product, and the efficiency of the diathermy product is higher than 96%. Power factor is not less than 0.9, which is especially beneficial to reduce the distribution transformer capacity.With a design life of more than 15 years, high comprehensive reliability and low maintenance cost, it is an ideal induction heating generator for diathermy.
As people in the pursuit of high quality products as well as increasing costs of social and human, and often requires modern diathermy equipment automation operation and reduce the human input. These require that the induction heating generator has the function of automatic temperature control and the interface controlled by PLC or upper computer, and solves the problem of measuring and controlling the temperature of metronome feeding and feeding materials as well as the control of the initial state, pause state and end state of operation. Our products has found suitable solutions to these problems.
materials as well as the control of the initial state,pause state and end state of operation. Our products has found suitable solutions to these problems.
Energy saving analysis of diathermy application:
1)Compared with oil and gas combustion heating, induction heating is passive heating.while induction heating is active heating, so the efficiency difference is very large. Comparing the energy efficiency of the heated workpiece,
the electric heating efficiency of induction heating is more than 3 times higher than that ofoil and gas combustioc heating,and the energy
saving is more than 50%. Therefore,induction heating greatly reduces the energy consumption in the metal processing process, and also has the social benefits of improving the working environment,reducing pollution and improving production efficiency.
In general, the oil and gas combustion heating into induction heating, six months to one year after the recovery of investment.
2) Our machines have IGBT induction heating compared with other induction heating methods:IIGBT induction heating compared with other induction heating methods:
●VS thyristor induction heating:Due to the low working efficiency and frequency of thyristor inverter, the eddy current effect of the heated object decreases, which increases the inductor loss and decreases the induction thermal efficiency of the workpiece. IGBT induction has significant advantages in working frequency.
general, compared with the thyristor, IGBT type induction heating equipment
| Type | MF-160KW Automatic way |
| Work power | 380V/415V/440V/480V*3Phase 50-60HZ |
| The range of operating voltage | 380-460VAC |
| Output power | 160KW |
| Work Diamater | 1-80mm |
| Input current | 240A |
| Fluctuating frequency | 1-15KHZ |
| The flow rate of cooling water | >0.15-0.3Mpa 16L/Min |
| Water temperature protection point | 40℃ |
| Duty cycle | 100% (40degree room temperature) |
| Weight | Apporx:400KGS |
| Size | L1200*W700mm*H1200mm L2000*W850*H1200MM |
Induction heating forging furnace for Forging heating of bar. round steel , equare steel , plate steel , steel pipe, stainless, Aluminium bar copper bar of permeability.
Online Forging such as Gears semi-axial connecting Rods, bearings and other fine forging. Extrustion , hot rolling shear before heating , spray heating .Hot assembly and the overall tempering annealing termpering of metal materials
Our Portable Induction Heating Machine is suitable for handheld bolt expansion equipment, handheld induction annealing heat equipment and handheld induction annealing heat equipment. It has a high temperature control accuracy of ±1℃ and is able to heat various metals or fittings with an induction coil tailored to your applications and workpieces. It is certified with CE, RoHS, Certification Of Origin EU, SGS, and comes with an export wooden box package. The minimum order quantity is 1 and the delivery time is 1-5 days. The price is negotiable and the supply ability is 10000/month.
We provide a comprehensive range of technical support and service for our Portable Induction Heating Machine. Our team of experienced engineers is available to answer any questions and provide assistance with installation, maintenance, operation and repair.
We also provide a range of preventative maintenance services to ensure that your machinery is running at its best. This includes regular inspections, cleaning and lubrication, as well as troubleshooting and repair of any components that may be malfunctioning.
We offer technical support via phone, e-mail, or in person. Our customer service staff is also available to help answer any questions you may have. We strive to provide fast and efficient customer service, so that you can get the most out of your Portable Induction Heating Machine.
If you have any questions or need assistance, please don't hesitate to contact us. We look forward to helping you get the most out of your Portable Induction Heating Machine.
The Portable Induction Heating Machine is packed in a foam-lined box for protection during shipment. The box is then placed in a wooden crate for added protection. The crate is then sealed and shipped to the customer's designated location.
Contact Person: Ms. Joanna Bao
Tel: +86-13549425605
Fax: 86-757-85518440
