Induction Forming Techniques Forging System For Metal Industrial Parts

Manufacturer best price of Induction Forming techniques-Forging system for Metal industrial parts

About the Induction forming machine :

With forming techniques, induction heating is used in many ways for metal forming. Today, it is mainly used for hot forming and semi-hot forming in forging shops as well as pressing and rolling mills. This is because induction heating allows the feedstock to be heated quickly and directly, which has process engineering, economic and environmental benefits.
Forming technology Forging
With forging, induction heating can save costs for many reasons. Inductive forge heaters can be easily automated and integrated into series production. They require little space compared to gas-fired furnaces and guarantee cost-effective energy consumption.
In addition, induction heating processes produce significantly less scale on the surface of the components (less than 0.5 %). On the one hand, this is an economic benefit, as less scale is introduced into the forming dies, giving them a longer service life. On the other hand, this creates a resource benefit, as no material is heated unnecessarily. Also due to the uniform ingot temperature and a uniform microstructure, there is better forming and less scrap.
Since induction systems can simply be switched off during phases of production interruptions, there is no unnecessary heating and thus no overheating. The inductive forging block heating systems do not require any warm-up times. And since there are no combustion residues, the environment is also polluted much less.
Forming technology Pressing
The specification-compliant temperature distribution through precisely fitting inductors is particularly important for the pressing of pipes and hollow profiles. This is because these enable balanced heating in the edge zones, so that no uneven edge thicknesses form. The bolt temperature, which drops towards the rear and compensates for the forming heat, can also only be achieved by inductive heating.

1. Main characteristics

1. The New IGBT with SCR combine Inverting technologies of fourth generation been used; special for hot forging and melting, Higher reliability and lower maintenance cost. Small size, light weight.

Compare with IGBT machine, more stable performance, compare with the SCR machine, can save about 10-15% eletricity.

2.Induction heating for diathermy (hot forging) has the characteristics of high efficiency, fast good controllability, automation, safe
operation, easy to realize the factoryproduction line operation and so on.Because the application of diathermy generally
requires the equipment to operate continuouslyunder the condition of high power output, thecomprehensive efficiency, reliability, service lifeand maintenance cost of the equipment are very important.
3.induction heating generator is a highly efficient and energy-saving product, and the efficiency of the diathermy product is higher than 96%. Power factor is not less than 0.9, which is especially beneficial to reduce the distribution transformer capacity.With a design life of more than 15 years, high comprehensive reliability and low maintenance cost, it is an ideal induction heating generator for diathermy.
4.As people in the pursuit of high quality products as well as increasing costs of social and human, and often requires modern diathermy equipment automation operation and reduce the human input. These require that the induction heating generator has the function of automatic temperature control and the interface controlled by PLC or upper computer, and solves the problem of measuring and controlling the temperature of metronome feeding and feeding materials as well as the control of the initial state, pause state and end state of operation.

MF-200KW Induction Forming equipment technical date:

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Type	MF-200KW
Work power	3*380V/415V,440V,480V
The range of operating voltage	340V-430V
Output power	200 KW
Working Capacity ( diamater)	30-100MM
Input current	320A
DC Votlage	500VDC
Working Duty	24hours withou stop
Fluctuating frequency	1-8KHZ
The flow rate of cooling water	0.08-0.16 Mpa 28L/Min
Water temperature protection point	50ºC
Duty cycle	100%(40degree room temperature)
Weight:	Main parts: 308KG/ with package 228kg
Furnace Weight	About 300KG /with package 330kg
Size:	620*650*1120mm/ With package:650*680*1250mm
Furnace Size	750*970*850mm With package:780*1000*980MM

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Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements.
2. Inquiry and consulting support.
3. Sample testing support.
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.