Modular Design induction PWHT machine equipped with 100A output current designed to deliver post weld heat treatment performance

Product Description:

The Air Cooled Induction Heating Machine is an advanced solution designed for large-sized workpiece constant-temperature heat treatment, offering exceptional efficiency and precision. Engineered to meet the demanding requirements of industrial applications, this machine operates on a work voltage of 380V-480V with a 3-phase 50-60Hz power supply, ensuring stable and reliable performance across various settings.

This induction heat treatment oil/gas pipes machine is specifically tailored to handle stainless steel pipes and carbon steel pipes, making it a versatile choice for industries involved in oil, gas, and other pipeline manufacturing or maintenance. Its ability to provide consistent and uniform heating is crucial for maintaining the integrity and quality of pipes subjected to rigorous thermal processes.

One of the standout features of this air cooled induction preheating machine is its innovative air cooling system. Unlike traditional heat treatment equipment that often requires water for cooling, this machine utilizes air cooling technology, eliminating the need for water and reducing operational costs and environmental impact. This design not only simplifies installation and maintenance but also enhances safety by preventing water-related hazards.

The machine’s dimensions vary based on the model, but it is typically designed with a compact footprint to optimize space utilization in workshops or production facilities. Despite its compact design, it does not compromise on power or capability, delivering efficient heating performance suitable for large-sized workpieces. This balance of size and power makes it an ideal choice for facilities looking to upgrade their heat treatment processes without extensive infrastructural changes.

Operating with advanced induction heating technology, the Air Cooled Induction Heating Machine ensures rapid and energy-efficient heating. The induction process allows for precise control over temperature and heating duration, which is essential for achieving the desired metallurgical properties in heat-treated pipes. This precision helps in reducing thermal distortion and enhances the mechanical properties of the pipe materials.

Moreover, the machine’s design supports ease of use and integration into existing production lines. Its robust construction and reliable components ensure long-term durability and minimal downtime, which are critical factors in industrial environments. The air cooling mechanism also contributes to the machine’s longevity by effectively dissipating heat without the complications associated with water cooling systems.

In summary, the Air Cooled Induction Heating Machine is an excellent choice for industries requiring large-sized workpiece constant-temperature heat treatment. Its compatibility with stainless steel and carbon steel pipes, combined with the advantages of air cooling, makes it a forward-thinking solution for induction heat treatment oil/gas pipes machine applications. Whether for preheating or full heat treatment processes, this machine delivers consistent, efficient, and environmentally friendly performance that meets the high standards of modern industrial operations.

Features:

• Product Name: PWHT Machine
• Power Factor: 0.98 for efficient energy use
• Function: Post Weld Heat Treatment, shrink fitting, and preheating
• Heating Zone Length: Customizable, typically ranging from 1 to 100 meters
• Design Method: Modular design for easy maintenance and scalability
• Compatible Pipe Materials: Stainless steel pipe and carbon steel pipe
• Specialized as an Induction pipe welding preheat machine for precise temperature control
• Ideal for Offshore Heating & Coating applications
• Reliable performance ensuring consistent heat treatment and shrink fitting

Technical Parameters:

Applications:

The OURUIDA PWHT Machine, model DSP-60KW-160KW, is a highly efficient and reliable solution designed for post-weld heat treatment applications across various industrial sectors. Manufactured in China and certified with CE, SGS, and ROHS, this machine ensures top quality and compliance with international standards. With a minimum order quantity of just one unit and a competitive price of $5000, it is an accessible choice for companies seeking advanced heat treatment technology.

This induction Preheating machine is particularly suited for pipeline projects, handling both stainless steel pipes and carbon steel pipes with ease. Its PLC control induction Preheating machine system allows for precise, automated control of the heating process, ensuring uniform temperature distribution and superior insulation quality. The induction accessory insulation machine is integral in preparing pipelines for welding, reducing thermal stress, and preventing cracking or distortion during the welding process.

One of the major advantages of the OURUIDA PWHT Machine is its air cooling system, eliminating the need for water cooling, which simplifies installation and maintenance while reducing operational costs. It outputs a current of 100A and operates with a high power factor of 0.98, making it both energy-efficient and powerful enough to meet demanding industrial requirements. With a supply ability of 1000 units per month, OURUIDA can cater to large-scale project needs promptly.

This machine is ideal for use in various occasions and scenarios, including pipeline construction, petrochemical plants, power generation facilities, and shipbuilding yards. Its packaging in sturdy ply wooden boxes ensures safe transportation by sea or air, with a delivery time ranging from 1 to 7 days. Payment terms via T/T add convenience for international buyers.

In summary, the OURUIDA DSP-60KW-160KW PWHT Machine is an indispensable tool for industries requiring precise and efficient post-weld heat treatment. Whether used as an induction accessory insulation machine or as a comprehensive PLC control induction Preheating machine, it enhances pipeline welding quality and durability, making it a valuable asset for any industrial application involving stainless steel or carbon steel pipes.

Customization:

OURUIDA offers customized Product Customization Services for the PWHT Machine, model number DSP-60KW-160KW, designed and manufactured in CHINA. Our machines come with CE, SGS, and ROHS certifications, ensuring high quality and safety standards.

We specialize in Pre&Post weld heat treatment solutions tailored to your specific needs. The heating zone length is customizable, typically ranging from 1 to 100 meters, allowing precise control over the heating process for various applications.

Our PWHT Machines utilize a modular design method, providing flexibility and scalability to match your operational requirements. The heating temperature can be adjusted from 1 to 300℃, and the machines operate on a work voltage of 380V-480V, 3 Phase, 50-60Hz.

Ideal for Offshore Heating & Coating projects, our PLC control induction Preheating machines deliver reliable and efficient performance. We package our products securely in PLY WOODEN BOXES to ensure safe delivery.

With a minimum order quantity of 1 unit and a competitive price starting at 5000 USD, we can supply up to 1000 units per month. Delivery time ranges from 1 to 7 days, with transportation options available by sea or air. Payment terms are flexible via T/T to accommodate your procurement needs.