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Air Cooled IGBT Induction Heating Machine with 1-300℃ Heating Temperature Modular Design and Customizable Heating Zone Length for PWHT

Air Cooled IGBT Induction Heating Machine with 1-300℃ Heating Temperature Modular Design and Customizable Heating Zone Length for PWHT

Brand Name: OURUIDA
Model Number: DSP-60KW-160KW
MOQ: 1
Price: 5000
Packaging Details: PLY WOODEN BOXES
Payment Terms: T/T
Detail Information
Place of Origin:
CHINA
Certification:
CE,SGS,ROHS
Heating Temperature:
1-300℃
Work Voltage:
380V-480V 3Phase 50-60Hz
Power Factor:
0.98
Output Current:
100A
Cooling System:
Air Cooling
Heating Zone Length:
1-100 Meters
Supply Ability:
1000/MONTH
Product Description
Product Description:

The PWHT Machine is an advanced and versatile solution designed to meet the demanding requirements of post-weld heat treatment processes. Engineered with precision, this machine offers a customizable and modular design that caters to various industrial applications, ensuring optimal performance and efficiency. The dimensions of the PWHT Machine vary based on the model, but it typically features a compact design that facilitates easy installation and integration into existing workflows without occupying excessive space.

One of the standout features of the PWHT Machine is its customizable heating zone length, which can range anywhere from 1 to 100 meters. This flexibility allows operators to tailor the machine to specific project requirements, whether for small-scale repairs or large-scale industrial tasks. The ability to adjust heating zone length ensures uniform heat distribution across the welded components, thereby enhancing the quality and durability of the welds.

Designed with a modular approach, the PWHT Machine allows for easy maintenance, upgrades, and scalability. This modular design method not only reduces downtime but also provides the flexibility to expand the system as operational demands grow. The modularity also ensures that different heating zones can be controlled independently, offering precise temperature management and improving overall process control.

The heating temperature of the PWHT Machine is highly adjustable, with a range from 1 to 300℃. This wide temperature range makes the machine suitable for a variety of metals and alloys, enabling effective stress relief, hardness adjustment, and structural refinement of welded joints. The precise temperature control ensures that the heat treatment process is consistent and repeatable, which is critical for maintaining the integrity of the workpiece.

Operating on a work voltage of 380V to 480V with a 3-phase 50-60Hz power supply, the PWHT Machine is compatible with most industrial power systems worldwide. This ensures reliable and efficient operation, minimizing energy consumption while maximizing output. The three-phase power input supports stable performance under heavy load conditions, making the machine suitable for continuous operation in demanding environments.

The PWHT Machine incorporates state-of-the-art technology such as the air cooled induction preheating machine and air cooled induction post welding heater, which are essential components in modern heat treatment processes. The air cooled induction preheating machine ensures rapid and uniform heating before welding, reducing thermal stresses and improving weld quality. Similarly, the air cooled induction post welding heater facilitates controlled cooling and stress relief after welding, preventing cracking and distortion.

Additionally, the PWHT Machine can be integrated with an induction shrink sleeve machine, which is invaluable for precise fitting and shrinking applications in pipeline and mechanical part assemblies. This integration enhances the machine’s versatility, allowing it to perform multiple functions within the same operational framework, thereby increasing productivity and cost-effectiveness.

In summary, the PWHT Machine is a highly efficient, customizable, and modular system designed to deliver superior post-weld heat treatment results. Its compact dimensions, customizable heating zone length, wide temperature range, and compatibility with three-phase power systems make it an ideal choice for industries seeking reliable and effective heat treatment solutions. With advanced features such as the air cooled induction preheating machine, induction shrink sleeve machine, and air cooled induction post welding heater, the PWHT Machine stands out as a comprehensive solution for optimizing welding quality and extending the service life of critical components.

Features:
  • Product Name: PWHT Machine
  • Machine Name: Air Cooled Induction Heating Machine
  • Heating Temperature Range: 1-300℃
  • Functions: Post Weld Heat Treatment, Shrink Fitting, Preheating
  • Power Factor: 0.98
  • Compatible Pipe Materials: Stainless Steel Pipe, Carbon Steel Pipe
  • Features induction dismounting of bearing machine capabilities
  • Operates as an induction rolling machine
  • Specialized as an induction PWHT machine for efficient heat treatment
Technical Parameters:
Machine Name Air Cooled Induction Heating Machine
Function Post Weld Heat Treatment / Shrink Fitting / Preheating
Heating Temperature 1-300℃
Output Current 100A
Power Factor 0.98
Cooling System Air Cooling (NO Need Water To Cooling)
Heating Zone Length Customizable, Typically 1-100 meters
Design Method Modular Design
Dimensions Varies Based On Model, Typically Compact Design
Transportation By Sea Or By Air
Applications:

The OURUIDA PWHT Machine, model DSP-60KW-160KW, is a highly versatile and efficient solution designed for post-weld heat treatment (PWHT) applications across various industrial sectors. Originating from China and certified with CE, SGS, and ROHS, this induction PWHT machine is engineered to meet the stringent quality and safety standards required in modern manufacturing processes. Its modular design allows for customizable heating zone lengths, typically ranging from 1 to 100 meters, making it adaptable to different pipeline sizes and project requirements.

This induction preheating machine for pipeline is especially suitable for use with stainless steel and carbon steel pipes, ensuring optimal heat treatment to relieve residual stresses and improve mechanical properties after welding. The compact design of the OURUIDA DSP-60KW-160KW model ensures easy installation and operation even in confined spaces, while maintaining a high power factor of 0.98 for energy-efficient performance.

The PWHT machine is ideal for large-scale industrial scenarios including oil and gas pipeline construction, petrochemical plants, shipbuilding, and power generation facilities. Its capability as a large rotor thermal fit machine makes it indispensable in applications where precise and uniform heating is critical for maintaining the integrity and longevity of welded joints. The modular nature of the design allows users to tailor the heating zones to specific project needs, enhancing flexibility and control.

Packaging is securely handled with PLY wooden boxes to ensure safe delivery, with a swift delivery time frame of 1-7 days. The supply capacity of 1000 units per month coupled with a minimum order quantity of just 1 unit makes it accessible for both large enterprises and smaller businesses. Payment terms are convenient with T/T accepted, and the price point starts at 5000 USD, representing great value for a high-quality, certified induction PWHT solution.

Overall, the OURUIDA DSP-60KW-160KW induction PWHT machine is a reliable and effective tool for thermal treatment of pipelines, offering customizable features, robust design, and energy-efficient operation. It is a preferred choice for industries seeking advanced induction preheating machines for pipeline applications to ensure enhanced weld quality and extended pipeline service life.

Customization:

Our brand OURUIDA offers the PWHT Machine model DSP-60KW-160KW, an Air Cooled Induction Heating Machine designed with advanced technology from CHINA. This machine is certified by CE, SGS, and ROHS, ensuring high quality and safety standards. It is ideal for Pre&Post weld heat treatment processes, Offshore Heating & Coating applications, and can also be integrated as an induction rolling machine for enhanced performance.

With a minimum order quantity of just 1 unit and a competitive price starting at $5000, this machine is packaged securely in PLY WOODEN BOXES to ensure safe delivery. We guarantee a delivery time of 1-7 days, depending on your location, with transportation options available by sea or by air.

The machine operates on a work voltage of 380V-480V*3Phase 50-60Hz, delivering an output current of 100A and a high power factor of 0.98. Payment terms are flexible with T/T available. OURUIDA has a strong supply ability, producing up to 1000 units per month to meet your demand.

Choose OURUIDA’s PWHT Machine for reliable and efficient heat treatment solutions, perfectly suited for industrial applications involving weld heat treatment, offshore heating, and coating processes, as well as induction rolling machine functions.